Crimp Cross Sectional Analysis System Unit WPM-SE4
Model No: WPM-SE4
cross-section analysis system, portable harness cross-section analyzer, cross-sectional image processing machine, wire cross-section analyzer
Terminal section analysis Japan imported segment less zoom optical system
Total video magnification Terminal section analysis Japan imported a segment less zoom optical system
Total video magnification 30~312X
Applicable wire range 0.01~50mm2
Power supply 100~240VAC, 50/60Hz
Imaging system Japanese industrial HD video system 5 million
Blade specifications Dia.110X0.5mm(Germany imported, delicate and durable)
Abrasive sandpaper 1200#
Standard fixture 0.01~50mm2
Special-grade high-precision reference ruler 0.01/10mm
Terminal corrosion Liquid cleaning (5S completed)
Lighting source All white adjustable LED lighting device
Dimensions W500XD350XH350
W500XD350XH350
Achieve Unparalleled Precision in Wire Harness Quality Control with the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer
Introduction:
In
the demanding landscape of wire harness manufacturing, ensuring the
integrity and reliability of terminal crimps is paramount. Introducing
the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer,
a state-of-the-art precision instrument specifically engineered to
revolutionize your wire harness quality inspection process. This
comprehensive system is not just a machine; it's a complete solution,
meticulously designed to deliver rapid, accurate, and repeatable
cross-sectional analysis of wire harness terminals. From automotive to
aerospace, the WPM-SE4 empowers manufacturers across industries to
guarantee the highest standards of crimp quality, minimizing defects and
maximizing product performance.
Key Features and Benefits: Precision, Speed, and Automation Redefined
The
WPM-SE4 stands as a pinnacle of engineering excellence, integrating
cutting-edge technologies to provide unparalleled performance and user
experience. Here's a detailed breakdown of the key features that make
this analyzer an indispensable asset for your quality control
operations:
Fully Automatic, Integrated System for Streamlined Workflow: The WPM-SE4 is a fully automatic system, seamlessly integrating every step of the cross-section analysis process. From precision cutting and grinding to optical sampling, corrosion cleaning, and image acquisition,
everything is automated within a single, cohesive unit. This automation
drastically reduces manual intervention, minimizes operator error, and
ensures consistent, repeatable results.
Patented One-Step Cutting and Grinding Technology: Leveraging the latest patented technology, the WPM-SE4 performs cutting and grinding in a single, synchronized operation. This innovative approach guarantees perfect terminal flatness – a critical factor for accurate cross-sectional analysis. This
eliminates inconsistencies introduced by separate cutting and grinding
processes, providing a superior sample preparation and more reliable
data.
Unprecedented Speed: Complete Analysis in Just 3 Minutes: Time is critical in manufacturing. The WPM-SE4 is engineered for speed, capable of completing the entire processing and analysis of a single terminal in a remarkable 3 minutes.
This exceptional throughput dramatically accelerates your quality
inspection process, allowing for faster feedback, quicker issue
identification, and increased production efficiency.
Simple, Convenient, and Fast Operation for Enhanced User Experience: Despite its sophisticated technology, the WPM-SE4 is designed for simple, convenient, and fast operation.
The intuitive interface and automated processes minimize training
requirements and maximize operator efficiency. Focus on results, not
complex procedures.
Japan-Imported High-Definition Image Acquisition System for Uncompromising Clarity: At the heart of the WPM-SE4 lies a Japan-imported high-definition image acquisition system. This advanced system captures incredibly detailed cross-sectional images, ensuring accurate measurement and analysis.
The superior image quality allows for precise evaluation of crimp
characteristics, leading to more informed quality decisions. The system
boasts a 5 million pixel Japanese industrial HD video system, delivering exceptional visual clarity.
Japan-Imported Segment Less Zoom Optical System for Detailed Observation: The analyzer incorporates a Japan-imported segment less zoom optical system. This high-quality optics system provides a total video magnification range of 30~312X,
allowing for both overview perspectives and highly detailed examination
of crimp structures. This versatile magnification range ensures you
can analyze every aspect of the terminal cross-section with exceptional
clarity.
Precision Components for Unwavering Reliability and Accuracy: The WPM-SE4 is built with premium components for long-lasting performance and exceptional accuracy:
German Motor: Ensures powerful and reliable operation of the cutting and grinding mechanisms.
Japanese Panasonic Servo Motors (X & Y Axis): Provide precise and controlled movement for both X and Y axes during
the cutting and grinding process, guaranteeing accuracy and
repeatability.
Japanese Mitsubishi PLC Controller: Acts as the intelligent brain of the system, ensuring smooth and coordinated operation of all automated processes.
Comprehensive Terminal Section Analysis Software (Japan-Imported): The WPM-SE4 is equipped with professional terminal section analysis software imported from Japan.
This software is specifically designed for analyzing crimp
cross-sections, providing a range of measurement and analysis tools to
quantify crimp quality. For data security and software integrity, the
software is equipped with an encryption lock and provided on CD.
Wide Applicable Wire Range for Versatile Testing: The WPM-SE4 is designed to handle a broad spectrum of wire sizes, with an applicable wire range of 0.01~50mm<sup>2</sup>.
This versatility ensures the analyzer can accommodate a wide variety
of wire harness applications, from delicate signal wires to larger power
cables.
Durable and Delicate German-Imported Blade: The cutting process utilizes a Dia.110X0.5mm blade imported from Germany. This blade is renowned for its delicate yet durable nature, ensuring clean and precise cuts while maintaining long-term sharpness and reliability.
Precise Corrosion Cleaning for Optimal Image Clarity: The system incorporates a terminal corrosion liquid cleaning process, completed in just 5 seconds.
This rapid cleaning step removes debris and contaminants from the
cross-section, ensuring optimal image clarity for accurate analysis.
Adjustable LED Lighting for Consistent Illumination: An all-white adjustable LED lighting device provides consistent and controlled illumination of the terminal
cross-section. This adjustable lighting ensures optimal visibility and
image quality, regardless of terminal material or ambient lighting
conditions.
Compact Footprint for Easy Integration into Workspaces: With dimensions of W500XD350XH350, the WPM-SE4 boasts a compact footprint, making it easy to integrate into existing laboratory or production floor workspaces.
Technical Specifications:
Feature
Specification
Model
WPM-SE4
Terminal Section Analysis System
Japan imported segment less zoom optical system
Total Video Magnification
30~312X
Applicable Wire Range
0.01~50mm<sup>2</sup>
Power Supply
100~240VAC, 50/60Hz
Imaging System
Japanese industrial HD video system 5 million
Blade Specifications
Dia.110X0.5mm (Germany imported, delicate and durable)
Abrasive Sandpaper
1200#
Standard Fixture
0.01~50mm<sup>2</sup>
Reference Ruler
Special-grade high-precision 0.01/10mm
Terminal Corrosion
Liquid cleaning (5S completed)
Lighting Source
All white adjustable LED lighting device
Dimensions (W x D x H)
W500XD350XH350
Applications:
The
WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer is essential
for quality control in a wide range of industries, including:
Automotive Wire Harness Manufacturing: Ensuring the reliability and safety of automotive electrical systems.
Aerospace and Defense: Meeting stringent quality standards for critical wiring in aircraft and defense systems.
Consumer Electronics: Guaranteeing the long-term performance of wire terminations in electronic devices.
Industrial Equipment Manufacturing: Verifying the robustness of wiring in machinery and control systems.
Medical Device Manufacturing: Maintaining the highest levels of quality for wiring in life-critical medical equipment.
Telecommunications: Ensuring reliable connections in communication infrastructure.
Conclusion:
The WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer is not just equipment; it's an investment in quality, efficiency, and
customer satisfaction. By providing rapid, precise, and automated
terminal cross-section analysis, the WPM-SE4 empowers you to elevate
your wire harness quality control processes, minimize defects, and
deliver consistently reliable products. Contact us today to learn how
the WPM-SE4 can transform your quality inspection and drive your
business forward.